Integrated Circuits and Materials

An Online Book, First Edition by Dr. Yougui Liao (2018)

Practical Electron Microscopy and Database - An Online Book

Chapter/Index: Introduction | A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | X | Y | Z | Appendix

Formed ZrO2, HfO2, and HfZrOx Films for High-k Dielectrics

TEM characterization revealed that the ZrO2/poly-Si gate interface degrades at high temperatures due to the formation of Zr-silicides, e.g. nodule are formed in Figure 0140a, making ZrO2 unsuitable as a SiO2 replacement. In contrast, HfZrOx dielectrics, which incorporate ZrO2 into HfO2, show improved thermal stability and a higher dielectric constant due to the presence of tetragonal ZrO2. HfZrOx’s fine-grained microstructure also reduces oxygen vacancies. However, HfO2 films tend to crystallize and grow an interfacial layer at high temperatures (Figure 0140c), which can negatively affect device performance. Further studies can be explored on the impact of gate electrodes and interfacial reactions in HfO2 gate stacks using TEM and EELS analysis.

A low-magnification cross-sectional image displaying nodule formation (indicated by arrows) at the poly-Si gate/ZrO2 interface, and (b) an HRTEM image providing detailed visualization of one of these nodules, identified as Zr-silicide

Figure 0140a. (a) A low-magnification cross-sectional image displaying nodule formation (indicated by arrows) at the poly-Si gate/ZrO2 interface, and (b) an HRTEM image providing detailed visualization of one of these nodules, identified as Zr-silicide. [1]

A low-magnification cross-sectional image displaying nodule formation (indicated by arrows) at the poly-Si gate/ZrO2 interface, and (b) an HRTEM image providing detailed visualization of one of these nodules, identified as Zr-silicide

Figure 0140b. A cross-sectional HRTEM image shows a ~3 nm polycrystalline HfZrOx gate dielectric film, featuring a TaC metal gate and poly-Si cap, along with a ~1 nm interfacial layer between the dielectric film and the Si channel. [1]

A low-magnification cross-sectional image displaying nodule formation (indicated by arrows) at the poly-Si gate/ZrO2 interface, and (b) an HRTEM image providing detailed visualization of one of these nodules, identified as Zr-silicide

Figure 0140c. HRTEM image showing various layer of dual metal gate stack. [1]

 

 

 

 

 

 

 

 

 

[1] Raghaw S. Rai and Swaminathan Subramanian, Role of transmission electron microscopy in the semiconductor industry for process development and failure analysis, Progress in Crystal Growth and Characterization of Materials, 55, pp.63-97, 2009.